Successful 6S project at Klauke: A success story
We're pleased to share with you today one of our most successful projects: the optimization of tool storage at Klauke. This 6S pilot project was not only challenging, but also a great opportunity to demonstrate our methods and our commitment to quality and efficiency.
The path to success
Our collaboration with Klauke began with the clear goal of increasing occupational safety and efficiency in tool storage. By implementing shadow walls, we were able to assign each tool a clearly defined location. This standardized solution ensured that the tools were always easy to find and neatly stored.
A key aspect of our project was the active involvement of employees. We conducted workshops and regular meetings to ensure that the new system met their actual needs and workflows. This collective collaboration not only increased acceptance of the new system but also boosted employee motivation and satisfaction.
Challenges and solutions
One of the biggest challenges was implementing a cross-shift standard that every employee could understand and apply. Our solution was the introduction of an ergonomic shadow wall mounted on a pivoting arm. This allows employees to pull tools toward them when needed and neatly stow them away at the end of the shift.
Thanks to this simple yet effective solution, tool loss was drastically reduced and the cost of lost tools was significantly lowered. Positive feedback from employees confirmed the success of our approach.
Conclusion
The optimization of tool storage at Klauke impressively demonstrated how small changes can have a big impact. The introduction of the shadow wall has significantly improved our efficiency, occupational safety, and workplace ergonomics. The success of this project underscores the importance of quality through organization and the active involvement of users in the improvement process.
I really enjoyed the joint 6S project with Klauke. Thank you for the great collaboration! We're already looking forward to future projects and would like to build on this success story 🏆. Feel free to be inspired, and if you need support, please feel free to contact me.
Learn more
If you'd like to learn more about our methods and successes, send us an email to kontakt@optilean.de and you'll receive our detailed case study on tool storage at Klauke free of charge. Be inspired and discover how you, too, can benefit from optimized tool storage.