Kontakt Optilean

Workshop

The 5S method and shadow walls
introduce sustainably!

We'll show you how it's done!

The true success of shadow walls lies not in the product itself – it lies in the employees who use them. The trick is to engage users, actively involve them, and develop a standard together.

This is exactly where we come in.

Our key to success

At opti lean, our goal is to provide companies with real added value. With over 15 years of experience, we have developed a unique concept that relies on the 5S method, shadow walls, and our proven recipe for success.

What once began with the idea of ​​a shadow wall is now much more:

A comprehensive method that establishes standards and sustainably optimizes processes. In our workshop "Successful Implementation of Shadow Walls in Production Operations," we'll show you how to successfully integrate not only shadow walls but also your employees – for visible and sustainable results.

Let’s lay the foundation for your success together.

Gelbes Shadowboard mit Gründern

We make order visible.

Your added value through our workshop:

  • What do I get?

    We'll provide you with the necessary knowledge of the 5S method: a book that serves as the basis for the 5S training, a joint training session, and the development of a shadow wall for a pilot area defined jointly by us. You'll also receive a 5S checklist that ensures sustainable success in your production.

  • What do I get out of it?

    Your success is our promise! If, contrary to expectations, your employees do not embrace the shadow wall concept and training, and our guarantee that the tools will always remain in the previously agreed-upon location is not met, we guarantee a full refund of the training costs.

  • What does it do for me?

    Our joint 5S training on creating a shadow wall provides you with clearly defined standards and a visually organized storage location for your tools. You always have access to the tools you need, saving valuable time and avoiding the tedious task of searching for, waiting for, or reordering new tools.

Paulaner Workshop

Stefan Bayer - Bottling Process Manager at the Paulaner Brewery

Feedback on the workshop

"We had the pleasure of participating in your workshop on the introduction of shadow walls and would like to express our sincere thanks. The workshop was well structured, and the content was presented clearly and understandably. We would particularly like to emphasize the practical examples and helpful tips that can be directly integrated into our daily work. The opti lean team was very competent and was able to answer all of our questions comprehensively. We particularly enjoyed the interactive design of the workshop, which ensured that we were able to actively participate and participate. We are convinced that the methods and strategies you presented will significantly improve our tool storage. The workshop fully met our expectations, and we can recommend it without reservation. Thank you for your valuable support.

We look forward to more workshops with you.”

You have the choice - practical and individual!

Book now!
  • On-site workshop

    Together, we'll inspire your team to identify waste in production and address it independently. Using the 5S method, we'll work with everyone involved to develop a customized shadow wall for cleaning equipment and hand tools. Everything from a single source – one price, all-inclusive. Success through speed and implementation: That's what we at opti lean stand for.

  • Workshop Hybrid

    Our workshop starts online via Microsoft Teams: Together, we'll become aware of three key types of waste, learn the 5S method, and split into two teams in an interactive game to define the necessary tools. After approximately three to four weeks, we'll visit in person, openly analyze the results, and develop a successful plan for the sustainable implementation of shadow walls.

  • Why all this?

    It is important to us to involve all users and managers – because only together can we achieve the successful and sustainable introduction of shadow walls in production operations.

    Our offer, all inclusive:

    - A shadow wall
    - Up to 20 hand tools
    - 5 to 12 participants
    - Our 5S manual

What are you waiting for?

Let's discuss your situation together and plan the right training for you and your team. We're convinced: After our training, you'll increase your efficiency and reduce your costs!

Werkzeug Shadowboard

In a nutshell:

  • More time for what matters: Your workspace is tidy and efficiently organized. Searching and waiting are a thing of the past – you gain valuable time for the truly important tasks.
  • Increased productivity: Your workflows are optimized and sources of error are minimized. This creates space for new ideas and projects that will advance your company.
  • Motivating work environment: Your team works in a clean, structured environment that promotes motivation, well-being, and creativity.
  • Continuous Improvement (Kaizen): You have established a culture of continuous optimization that makes your company future-proof in the long term.
  • Higher quality: Errors are reduced, preventive maintenance runs smoothly – and your customers’ expectations are exceeded.

Experience the difference – secure the benefits of an optimized workplace!

  • Expert knowledge

    benefit from over 30 years of experience!

  • Checklists

    Shift handovers, maintenance plans incl.

  • Accompaniment

    Our 5S manual is available for every training course

  • Shadow wall

    sustainable and successful introduction

DEK Werkzeugwand

Patrick Ebert - Head of Production and Technology

Feedback on opti lean

"By working with opti lean, we were able to significantly improve our workplace organization. Custom-made shadow walls and a prior 5S workshop created clear structures and improved efficiency. The high quality and durability of the products, combined with a smooth implementation, exceeded our expectations. Tools are now always at hand, significantly reducing lead times and avoiding extended downtimes. The integration of high-quality Gedore tools completes the concept – a crucial step towards optimizing our processes."

Invest in the future of your company. Together we will make your production facility a place of productivity and motivation!

Frequently asked questions:

Are the 5S training courses only available online?

The 5S training can be conducted both on-site and online, depending on what makes the most sense for you. We will discuss this in detail during our phone call. We also offer a free Zoom meeting to get to know each other in advance and assess whether we can work together to achieve success with the Shadow Wall project.

Why should I book a 5S training course and not just buy the shadow wall?

With over 15 years of experience working with hand tools and production workers, I can assure you that implementing a shadow wall can be fraught with challenges. Issues like poor employee adoption, missing tools, or misplacement of the wrong tools are not uncommon. Furthermore, choosing a low-cost supplier can result in the laborious task of assembling the tool wall yourself, which can lead to project delays and difficulties with reordering.

Avoid these mistakes. Contact us directly at 0176 81240722, and we'll explore how we can best help you.